Plastic Fermentation Barrels

One of the products that has become indispensable in households, industry, or agriculture in recent years is plastic barrels. They are produced in various volumes, with or without a removable lid. Plastic barrels are vertical open plastic reservoirs. The material they are made from is resistant to sunlight and stable at both low and high temperatures from minus 30 degrees Celsius to over 60 degrees.

Adding the fact that they do not absorb or impart the odors and tastes of the substances stored within them, this product is versatile for use in water storage, whether it’s potable or technical water.

Pomace is a term used to describe the remnants of fruit left after the juice has been pressed for wine, brandy, or other fermented products. Essentially, pomace consists of the fruit pulp, skins, seeds, and sometimes stems that remain after the liquid has been extracted from the fruit. These remnants still contain a certain amount of juice or sugar, and are therefore often used in the distillation process to produce alcoholic beverages, such as brandy.

These barrels are designed to be extremely versatile, making them useful for various purposes.

Barrels for Brandy

Barrels for brandy are often used for the initial stages of pomace fermentation, where the fruit pulp and other residues after juice extraction are left to ferment before distillation. Plastic barrels are ideal for this purpose as they do not react with alcohol and do not absorb odors, ensuring the purity and quality of brandy during fermentation.

Additionally, ease of handling and resistance to extreme temperatures make them a practical choice for storing and preserving pomace during this sensitive process.

Barrels for Fruits and Vegetables

Barrels are also used for storing and fermenting various types of fruits and vegetables. For example, for storing grapes, they are perfect for storing sauerkraut, pickles, or any other type of fermented vegetables.

Plastic barrels allow for airtight sealing, preventing air entry and ensuring proper fermentation. Due to their resistance to chemicals and ease of cleaning, these barrels are ideal for maintaining the health and hygiene of the products.

Barrels for Pomace, Vinasse, Storing Mash, Grapes, Fruit, and Vegetable Fermentation

Due to all the properties they possess, plastic barrels are indestructible and first appeared on the market as a replacement for old wooden barrels for pomace or “kljuka” as it is called in some places for fruit fermentation.

After all the advantages over wooden barrels, plastic barrels for pomace are also used for fermenting vegetables, such as barrels for sauerkraut. Thus, you can use them throughout the year because they can be used seasonally first as barrels for pomace, and then as barrels for sauerkraut. During the winter, you can keep all kinds of powdered and granular materials (animal feed) in them. As water barrels, you can use them as needed throughout the year.

Plastic barrels should be placed on a flat surface, they can stand on flat surfaces, do not put anything under them, as there is no need.

They are easy to carry, and due to their resistance to all atmospheric influences, they can be kept in all weather conditions and wherever suits you.

Features of Plastic Barrels for Pomace and Brandy:

Lightweight – easy to handle
Durable – practically indestructible (lifespan of at least 50 years)
Resistant to all chemical influences
Weatherproof (neither sun nor frost can harm them)
Maintained by washing with water only

What are Water Seal Barrels and How Do They Work?

Water seal barrels represent an innovative solution in the fermentation process of fruits and vegetables, particularly popular in the production of wine and brandy. This type of barrel is designed to allow controlled and efficient fermentation, with maximum preservation of the quality and aroma of the contents.

Working Principle:

Water seal barrels have a unique design that includes a water channel or rim located at the top of the barrel, on the outside. When closing, the barrel lid is placed so that it dips into the water within this channel, creating a water seal. This seal prevents air from entering the barrel, while simultaneously allowing gases generated during the fermentation process to escape, thanks to a one-way valve located on the top of the lid.

In this way, the barrel is hermetically sealed, enhancing fermentation and preserving the content’s quality from external influences.

Fittings for Brandy and Pomace Barrels:

Drainage Fitting – Strategically placed at the bottom of the barrel, this fitting facilitates quick and efficient emptying of contents like pomace, after fermentation is complete. It is an essential tool in the wine and brandy production process, especially in the final stages when it’s necessary to drain the finished product without disturbing the sediment.
Tap – Ideal for barrels serving as water reservoirs or for storing finished liquids. The tap allows for simple and controlled dispensing of the contents, without the need to move the heavy barrel or open the lid, minimizing the risk of contamination.

Lid with Handle – An ergonomically designed lid equipped with a handle significantly eases the opening and closing of the barrel, making the processes of adding or removing contents exceptionally practical. The handle on the lid also ensures better control during lid manipulation, especially when the barrels are full or heavy.
Floating Lid – Specially designed for storing contents that require minimal air contact, such as cabbage or wine. The floating lid adjusts to the liquid level, providing hermetic isolation and preserving the quality of fermented content.

Adaptability and Customization:

Colors – Although barrels are standardly black, production in blue, green, and white is possible to meet the aesthetic demands of customers or to ensure better integration with the environment where the barrels are used.
Additional Fittings – According to customer needs, other fittings such as air valves, liquid level sensors, or specialized connectors for connecting with other devices or installations can be added.

With this variety of fittings and customization options, barrels for pomace become an indispensable tool in modern households, industry, and agriculture, offering users the opportunity to optimize and simplify their fermentation and storage processes.